Reliable Robotics is bringing remote piloting to small cargo planes

Robert Rose, the co-founder of Reliable Robotics, comes from a family of flyers. Both of this grandfathers flew in World War Two and had done stints as a pilot himself. In fact, the company’s origins stem from Rose’s attempts to get back in the cockpit and behind the yoke.

“Flying’s hard,” Rose said. “It requires a lot of cognitive ability.”

But a lot of that cognitive ability are tasks that Rose, with his experience designing Tesla’s autopilot system and the flight systems for both the Falcon and Dragon spacecraft, knew could be automated. Helping Rose to automate these tasks is Juerg Frefel, the company co-founder, vice president of engineering and the former leader of the team behind the computing platform for the Falcon 9 and Dragon spacecrafts.

Reliable’s systems aren’t fully automated, there’s still a pilot behind the scenes, but that pilot is monitoring systems and controlling the plane remotely, rather than sitting in the cockpit.

Reliable started its experiments with retrofitting existing planes with autonomous systems in much the same way that Tesla began its journey into manufacturing by using existing frames for aircraft rather than designing its own.

Control systems inside a Cessna retrofitted by Reliable Robotics. Image Credit: Reliable Robotics

“We spent the first portion of our flight test program focused on the C172. We thoroughly tested every aspect of our system in simulation and conducted rigorous safety checks before operating the aircraft without a pilot on board and are now proud to share what we’ve been working on,” said Rose, in a statement.

The company started with the Cessna 172 Skyhawk but graduated to the larger Cessna 208 Caravan. The Caravan, which is designed as a passenger plane, is also used by logistics companies like FedEx for shipping. In June, the company demonstrated a fully remote landing for the Caravan over the San Jose approach path — a particularly heavily trafficked route.

“There’s never been a privately funded program that’s ever done anything like that before,” said Rose.

Enabling remote piloting and automating certain aspects of flight has tremendous potential to drive down costs and improve efficiencies in an industry that’s struggling with multiple stresses.

“Automated aircraft are going to fundamentally shift the entire airline business, and Reliable Robotics is well positioned to be a key player in this new market,” said David Neeleman, a founder of several commercial airlines including JetBlue (and an investor in Reliable Robotics).

The company’s autonomous platform can be applied to any fixed wing aircraft, but Reliable’s co-founder and chief executive doesn’t expect to be selling components. Instead, Reliable Robotics will retrofit and operate aircraft as a service for its customers, Rose said.

“Initially, by necessity, we’re going to have to operate this as a service,” said Rose. “The certification of systems for air. If you want to operate in the airspace you have to certify your maintenance plan, your procedures… the entire business needs to be certified by the FAA… If for the first time someone operates an aircraft with no pilot on board that entire business is going to have to be certified. At least for the first several years we see this being operated as a service.”

Reliable conducted its first retrofit and flight on a Cessna Caravan owned by FedEx, which operates around 235 planes in its fleet, according to Rose. Several other shipping companies also use the Caravan for air logistics.

“There’s a communication component, a ground network, a control center for operating the thing. It’s entirely a vertically integrated enterprise,” Rose said. “Integrated hardware that allows us to control flight systems and get telemetry and data [and that’s] integrated into a custom computer that can process this and fly the aircraft and integrated into a ground network so a pilot in our control center can oversee the operations of the plane.”

Rose said the pitch to customers is increasing pilot utilization. “How could the economics change if [pilots] could teleport from one aircraft of the next after they’re done flying?” Rose said. “Our system enables you to more efficiently utilize the pilot and more efficiently utilize the aircraft.”

Closeup of a Reliable Robotics control system. Image Credit:Reliable Robotics